About this episode
The aerospace supply chain with the co-founder and CEO of a manufacturing startup, the Airbus A350 production outlook, GE Aerospace Catalyst turboprop certification, a Senate bill to boost the ATC workforce, a call for retired controllers to return to the job, and KC-46 tanker cracks. Guest Vishal R. Sanghavi has been a leader in the aerospace and defense (A&D) industry for nearly two decades. He co-founded Jeh Aerospace in 2022 with his long-time colleague Venkatesh Mudragalla. This US-based company manufactures aerospace and defense components. Vishal describes the reasons for the current aerospace supply chain problems and the demand/supply gap. He notes structural issues such as the difficulty obtaining and retaining workers, inflation, and lack of supply chain transparency. Easing these problems can partly be addressed by viewing supply relationships strategically rather than transactionally. Vishal tells us why OEMs don’t vertically integrate more than they do, and how quality is assured throughout the supply chain. Vishal is on a mission to build Jeh Aerospace into a technology-driven manufacturing company that will deliver quality parts 10x faster, better, and cheaper. Jeh looks to transform the field with talent and technology creating a digitally native organization that provides data for advanced analytics. Vishal explains factors that influence geographic locations for manufacturing facilities, such as access to talent, cost efficiencies, where the large markets are. Vishal’s entrepreneurial journey began at the Indian business conglomerate Tata Group , where he built and led large multimillion-dollar businesses and became one of the youngest Chief Experience Officers for the group. He spearheaded numerous aerospace businesses during his tenure, including the Tata Boeing Joint Venture (JV), Tata Sikorsky JV, and Tata Lockheed JV, which manufactures large and complex aerospace systems. Before that, Vishal honed his skills at TCS, where he consulted Fortune 100 companies on business processes and technology. Vishal is an electronics and telecommunication engineer educated at RAIT, Mumbai University, and is currently pursuing the Smart Manufacturing Program at MIT. Vishal was selected for the TAS program, Tata Group’s premium leadership cadre, and nominated by Boeing for its Organizational Leadership Program at the Boeing Leadership Center (BLC) in St. Louis. He is a certified Gold Assessor of the Tata Business Excellence Model, based on the Malcolm Baldrige Quality Award. Aviation News Supply Chain Challenges Limit A350 Production to Six Aircraft Per Month, A350F Deliveries Delayed to 2027 Airbus had originally intended to produce about nine A350s per month in 2025. Now it looks like six per month is the most that can be expected. Also, the A350F launch is pushed out to 2027. Supply chain disruptions, including those from component supplier Spirit Aerosystems, are cited as the problem. Airbus reports that the A350 family has 1,363 firm orders from 60 customers, with 644 aircraft delivered as of January 2025. Firm orders for the A350F stood at 63. GE Aerospace Catalyst Turboprop Engine Gains FAA Certification The new GE Aerospace Catalyst turboprop engine was announced in 2015 and is planned to power the Beechcraft Denali. The Catalyst Data Sheet [PDF] says the engine family is aimed at the 1200-1400 SHP range; includes integrated digital engine and propeller control; and automatically optimizes fuel flow, prop pitch and speed, bleed valves, and variable stators. As much as 18 percent lower fuel burn and 10 percent higher cruise power compared to competitors in the same size class is claimed. 60-second promotional video: The Catalyst engine for Beechcraft Denali https://youtu.be/1NUVXdeihCE?si=YaAXIIUIFAZUbH86 Transportation Secretary supercharges hiring, Senate bill to bolster workforce Senators proposed the The Air Traffic Control Workforce Development Act of 2025 [PDF] with provisions that include: FAA Enhanced-Collegiate Training Initiative Program Improvements FAA Facility Training Equipment Improvements Air Traffic Controller Qualification & Retention Enhancements Air Traffic Controller Mental Health Improvements A report on the Airport Non-Cooperative Surveillance Radar Program (ANSR) Elon Musk urges retired air traffic controllers to come back Musk said on X, “There is a shortage of top notch air traffic controllers. If you have retired, but are open to returning to work, please consider doing so.” Previous FAA workforce cuts did not include air traffic controllers. Transportation Secretary Sean Duffy has said he planned to offer controllers an option to work past the mandatory retirement age of 56. President Trump has made statements saying he favors a new computerized ATC system, rather than improving the current system. MH370: Search resumes to find missing plane 11 years on and MH370 Search Resumes After a Decade of Silence MH370 disappeared March 8, 2014. Now, the Malaysian government has approved a resumption of the search by maritime exploration firm Ocean Infinity under a “no find, no fee” arrangement. Using the Armanda 7806 surface vessel and autonomous underwater vehicles, about 15,000 square kilometers will be searched off the coast of Perth in Western Australia. Cracks In KC-46 Tankers Halt All Deliveries Boeing discovered cracks on two of four recently delivered planes. The Air Force stated that Boeing “is taking measures to temporarily halt deliveries until we fully understand the root cause and implement an effective corrective action plan.” Also, “The cracks were not found on any flight surfaces or hinges, but rather on the primary or secondary structures.” Mentioned Does Airline Safety Correlate with a Diverse Pilot Population? Goodbye Skype, hello Teams: How Microsoft is making the switch easy . The old, Airplane Geeks Skype-based recording studio, circa 2009: Podcasting in the days of Skype and low-bandwidth internet. Hosts this Episode Max Flight, our Main(e) Man Micah, Max Trescott, David Vanderhoof, and Rob Mark.